Motorcycle·

Leave a clean CB500T gas tank unlined

This 1976 CB500T tank looked decent and then cleaned up. The decision was to leave it unlined. A sealer poured in as prevention is how flakes end up in the carbs.

Leave it bare. This 1976 CB500T tank looked acceptable and then came up clean once it was actually looked at. A jug of phosphoric acid was already in the shop, bought as insurance. The decision was not to use it, and not to pour a sealer in. Fifty years is not a reason to coat a tank that is not rusting.

There is no product link on this page. The things a search offers you, tank sealer and rust remover, are the purchases this tank did not need.

What a clean tank gets

What you seeDoDo not
Bright metal, no flakes in a drained sampleLeave the coating offSeal it so it stays that way
Surface stain that wipes, no pitsFresh fuel, and a look at the petcock screenAn acid bath as maintenance
Scale, pinholes, or rust in the petcockThen it is a rust job, and a liner is a last step after the rust is goneSealer poured onto loose rust

A liner fails by letting go in sheets. Those sheets lodge in the petcock and in the carb inlets, and the idle that follows looks like a jetting problem. Pulling sealer back out of a tank is a worse afternoon than the rust it was meant to stop. If the metal is clean, the prevention is fuel in the tank and the cap on, not a coating.

Acid is the same kind of extra. It is for rust you can see, used with the paint protected, and neutralized when the rust is gone. Wiping it around a clean tank, or leaving it in overnight because the bottle was open, etches the steel you were trying to save and stains the paint if it creeps a seam. The bottle for this bike went unused.

The petcock has a screen and a sediment bowl. Those had not been opened on this bike when the tank decision was made. Look there before you add an inline filter the factory did not fit. A filter can be a later part, after you have seen what the bowl actually caught. It is not a substitute for leaving a clean tank alone.

Frequently asked questions

Should I seal a Honda CB500T tank that looks clean?
No. This 1976 tank was inspected, it cleaned up, and it was left unlined. Sealer is for a tank that is actively rusting after the rust has been removed, and even then a liner that peels is a known way to block the petcock. A clean tank does not need a coating to prevent a problem it does not have.
What about phosphoric acid as a preventive?
Acid converts rust. It is not a preservative for bare clean steel, and it is hard on the paint if it gets on the outside. The jug on the shelf for this bike was not used.
How do I keep rust out of the carbs without a liner?
Keep the tank full enough that the walls are not breathing damp air, pour through a filter in the funnel if you are filling from a can, and look in the petcock screen before you add an inline filter the bike did not come with. The screen on this bike had not been pulled yet.

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